Opportunities within Industrial process optimization

Industrial process optimization

Business Segment Drivers

SideStroem Water Technologies recognizes the need for more efficient industrial processes to reduce the overall ecological impact of industrial production.

One high-impact source of productivity gains is to continuously remove any ethanol that is produced as a byproduct in fermentation broths. Fermentation is a microbial process by which microorganisms convert carbohydrates into desirable metabolic end products. The removal of ethanol serves to avoid ethanol’s inhibitory effect on microbial growth, which already kicks in at ethanol concentrations below 2% (20g/l). This will ultimately enable fermentation processes to run continuously as compared to today’s batch processes.

Commercial drivers for continuous fermentation processes include:

  • Lowering the unit production cost (i.e. higher turnover rate) of fermentation through an optimum growth rate of microorganisms and high utilization rate of nutrients.
  • Improving production of primary metabolites (e.g. organic acids, amino acids), which are associated with the growth of microorganisms.
  • Reducing the size requirement of fermenters since the yield is very high.
  • Eliminating washing steps between successive batch processes resulting in reduced water usage and lowering of production costs.

SideStroem’s value proposition

SideStroem’s forward osmosis technology will enable continuous ethanol removal from fermentation broths with minimal loss of target product (most likely, low molecular weight organic compound, peptide, or protein) during the ethanol removal process. This will allow fermentation industries to switch to continuous fermentation processes with all the associated gains.

Market size

According to a market report by Persistence Market Research, the global fermented ingredients market will be worth US$ 40 billion by 2022. It is therefore not surprising that food manufacturers are currently intensifying their efforts to improve fermentation processes.

In a market survey conducted by ForwardOsmosisTech, the forward osmosis market size was estimated at $USD 50.6 ± 28.2 million by ultimo 2021.

As such, forward osmosis should be considered commercially viable, which is exemplified by the global forward osmosis ecosystem with its numerous commercial players across the entire value chain.

Industry examples

Fermentation

Process optimization in fermentation industries

Geographies in focus

SideStroem Water Technologies will pursue geographies where global fermentation industry players, such as Lesaffre, Corbion, and Evolva produce bio-ingredients.

Industry needs

  • Lowering the unit production cost (i.e. higher turnover rate) of fermentation through an optimum growth rate of microorganisms and high utilization rate of nutrients.
  • Improving production of of primary metabolites (e.g. organic acids, amino acids), which are associated with the growth of microorganisms.
  • Reducing the size requirement of fermenters since the yield is very high.
  • Eliminating washing steps between successive batch processes resulting in reduced water usage and lowering of production costs.

Solution

SideStroem’s forward osmosis technology enables continuous ethanol removal from fermentation broths with minimal loss of target product.

Products

SideStroem Water Technlogies will commercialize sanitary forward osmosis spiral wound elements in 4 inch and 8 inch configurations.

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Textile dyes

Desalting of textile dyes

Geographies in focus

The global textile dyes market was valued at over USD 7.5 billion in 2019 and is expected to increase above USD 13.5 billion by 2027. The Asia-Pacific market accounts for a market share of 50% of the global market in 2018 and the trend is expected to continue owing to the robust growth of the textile industry in the South-East Asian economies. The major textile and fabric producers in Asia-Pacific include China, India, Bangladesh, Thailand, and South Korea. SideStroem Water Technologies expects an initial geographical focus on India.

Industry needs

  • Removing salts from textile dyes (desalting) in combination with de-watering (concentration) is necessary in the preparation and purification of the final dye product to improve dye strength,purity, and value.
  • Higher operational stability and lower costs of production since currently used nanofiltration processes suffer from severe fouling with associated frequent cleaning cycles and membrane replacement.

Solution

SideStroem’s forward osmosis technology enables simultaneous removal of salts and dewatering of textile dyes.

Products

SideStroem Water Technlogies will commercialize forward osmosis spiral wound elements in 4 inch and 8 inch configurations.

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